Dry Lab Notebook
January:
- Week 1-2 (Jan. 1st - Jan. 12th)
- Initial brainstorming and preparation after group project selection.
- Literature reviews and background research begins.
- Week 2-3 (Jan. 13th - Jan. 20th)
- Meetings with the wet lab were conducted to ensure that all parties were on the same page and that basic microbiology was understood.
- Week 4 (Jan. 21st - Jan. 27th)
- Project parameters were set by the dry lab but still ill-defined.
February:
- Week 1 (Jan. 28th - Feb. 3rd)
- Research on fluorescent light effectiveness was conducted and the pros and cons were evaluated.
- LEDs were found to be significantly less harmful to healthy cells and had increased cell death rates.
- Specific wavelengths of light were then evaluated.
- Wavelengths of light ranging from 420-550 nm in the blue and green spectrum showed significant promise in their ability to kill pathogenic bacteria.
- Project parameters were better defined and an initial model was made.
- Week 2-3 (Feb. 4th - Feb. 17th)
- Design one is created with blue LEDs in mind.
- The initial design for the LED housing is sketched in SolidWorks.
- Week 4 (Feb. 18th - Feb. 24th)
- Materials and medical standards research is conducted.
Figure 1. Design one: Light Glove - Disassembled
Figure 2. Design one: Light Glove - Assembled
March:
- Week 1-2 (Feb. 25th - March 9th)
- Design one goes into review. The wet lab and dry lab meet to discuss the engineering behind the first design.
- Week 2-4 (March 10th - 28th)
- Different medical scenarios are analyzed to theoretically test the design. Unfortunately, the design does not meet expectations in all aspects.
April:
- Week 1 (March 29th - April 6th)
- Design 1 was determined to be an ill fit for the project as it had too many moving parts and sterility in the final iteration could not be guaranteed.
- Week 2-3 (April 7th - April 20th)
- More meetings were conducted in tandem with the wet lab to ensure that the model would fit all functional requirements.
- Week 4 (April 21st - April 27th)
- Materials, surface areas, overall size, and ease of operation were all reevaluated to ensure the second design would conquer the right design challenges.
May:
- Week 1-3 (April 28th - May 18th)
- The Dry Lab team is tasked with brainstorming new designs and integrating findings from the previous iteration.
- Week 4 (May 19th - May 27th)
- Research into medical lamps begins. Medical lamps in the industry provide good examples of what an adequate device needs to be.
Figure 3. Design 2 Inspiration model from Inmoclinc[1]
June:
- Week 1 (May 29th - June 8th)
- The main design considerations become size to ensure autoclavability, mobility of the apparatus, and it must cover every inch and crevice.
- Small Autoclave dimensions (~408mmx408mmx730mm) were found and accounted for in the design.
- Week 2-4 (June 9th - June 29th)
- Design drawings start on paper and slowly build on each other.
July:
- Week 1-2 (June 30th - July 13th)
- Outside collaborator provides CAD input.
- Research into LEDs for purchase begins. The LED must be within the desired wavelength range.
- Week 3-4 (July 14th - July 27th)
- CAD design for the second iteration is started.
August:
- Week 1-2 (July 28th - Aug. 10th)
- Bulb is purchased and the dimensions of the bulb are recorded for input into CAD.
- Week 3-4 (Aug. 11th - Aug. 30th)
- Hardware modifications are made to the purchased bulb to get it operational for use in the proposed design.
Figure 3: Healios 450nm LED
Figure 4: Healios 450nm LED Connection Replacement
September:
- Week 1-3 (Aug. 31st - Sept. 21st)
- Major progress is made with the newly named Healios Lamp. The new design incorporates three degrees of motion with three arm sections and a base with wheels. The design is robust and it is able to reach any exterior location on the human body.
- Week 4 (Sept. 22nd - Sept. 28th)
- Troubleshooting is done to ensure the lamp head design fits well with the purchased modified LED bulb.
Figure 5: Healios Lamp degrees of freedom
Figure 6: Healios Lamp Stand
Figure 7: Healios Lamp Model with Lamp Head Estimation
October:
- Week 1 (Sept. 29th - Oct. 2nd)
- Final adjustments to the 3D model are made to ensure ease of printing
- The 3D model begins printing at OSUs CEAT Endeavor labs.
- Week 2 (Oct. 3rd - Oct. 9th)
- Assemble parts for printed Healios Lamp. The purchased LED will be attached to the assembly to complete the build.
References
- MES Kenya. (n.d.). Examination light (LED) without dimmer on caster wheels. Medical Equipment Supplies Kenya. https://www.medicalequipmentsupplieskenya.com/products/examination-light-led-without-dimmer-on-caster-wheels-202212070752