Design:
The goal was to optimize the iPSC culture and the aggregate formation process. Initially, we designed a protocol that involved passaging iPSC colonies into aggregates when they reached around 60% confluency, aiming to promote the formation of small, manageable colonies for aggregation in ultra-low attachment (ULA) plates.
Build:
We implemented this design by culturing the iPSCs and passaging them into ULA plates at 60% confluency. The intent was to facilitate the direct transfer of small colonies, anticipating that they would form robust aggregates under these conditions.
Test:
Upon testing, we observed that the colonies disintegrated significantly during the aggregation process, resulting in aggregates that were too small and fragile. These issues impeded further experimental phases, as we could not reliably collect the aggregates for downstream applications. Multiple attempts were made to validate this approach, all yielding similar results.
Learn:
Based on our observations, we learned that a higher confluency before passaging was necessary for stable aggregate formation. Adjusting the confluency to 80-90% before transferring to ULA plates resulted in significantly larger and stronger aggregates, leading to more reliable organoid production. Additionally, using cut P1000 tips gave us more control during the passaging process and helped prevent colony breakage, ensuring that the cell clusters remained intact when transferred to the ULA plates. This insight prompted us to revise our protocol, improving the overall success of the aggregation step and subsequent phases of the project.