🧪 Results
Cell-free systems are powerful tools for synthetic biology, enabling rapid protein production without the limitations of living cells, and are used in applications like biosensors, vaccine production, and gene circuit studies. However, they face challenges such as expensive energy buffers, the need for cryogenic storage, and reliance on costly equipment, making them less accessible to smaller labs or institutions in regions with limited resources. To address these issues, the team drew inspiration from tardigrades, incorporating their intrinsically disordered proteins in order to stabilize and protect cell-free systems, reducing the need for high-cost equipment and special conditions. Their solution makes cell-free systems more accessible, requiring less equipment and making them viable for use in underfunded labs and educational settings worldwide.
Cytoplasmic Abundant Heat Soluble (CAHS) proteins in tardigrades are key players in protecting cellular environments under extreme conditions like desiccation. These intrinsically disordered proteins (IDPs) mitigate damage by stabilizing cellular structures and preventing denaturation during stress events. Boothby et al. demonstrated that CAHS proteins are highly expressed in response to desiccation and provide protection by forming protective glass-like structures around cellular components during dehydration [1]. Other studies have shown that CAHS proteins, when expressed in bacteria, preserve cellular function during lyophilization, indicating their potential for stabilizing biological materials in storage environments [2]. These proteins not only preserve cellular components in tardigrades but are also being explored for biotechnological applications in protecting human cells from stress [3]. Two previous iGEM projects involved the utilization of the lyoprotectant capabilities of tardigrade proteins, namely TU-Delft 2017 and QHFZ-China 2017, where they showed that heterologous expression of the tardigrade proteins improves the desiccation survival rate of expressing strains. Furthermore, TU-Delft showed that the proteins also serve to stabilize enzymes in solution, further reinforcing their protective capabilities outside of their natural system.
Stabilizing Cell-Free systems using Intrinsically Disordered Proteins from Tardigrades
As a first part of this project, we aimed to stabilize E. coli cell-free systems using tardigrade proteins. For convenience and improved accessibility, we sought to produce the tardigrade proteins in situ, in the strain that is harboring the autolysate plasmid [4]. As outlined above, previous work had shown that several lyoprotectant heat-soluble proteins from tardigrades protect proteins and living cells during desiccation. To our knowledge, it has not been attempted to protect cell-free expression systems with tardigrade proteins during desiccation or freeze drying, which we aimed to test in our project. Based on previous work by Boothby et al. (2017), where living E. coli cells were stabilized and showed increased desiccation survival we reasoned that the same genes may help to improve the stability of cell-free systems. the following tardigrade genes, originally stemming form H. dujardini [1] :
CAHS 107838 (termed ‘Gene 1’)
CAHS 106094 (termed ‘Gene 2’) [K2306010]
CAHS 94063 (termed ‘Gene 3’)
In our study, these genes will subsequently be referred to as Gene 1, 2 and 3 respectively. Out of these genes, only “Gene 2” has been described by previous iGEM teams for the protection of living E. coli cells and notably for the protection of enzymes such as Cas13a and ß-Galactosidase by TU-Delft .
Our first step was to test which construct would be best for the expression of the tardigrade proteins within the cell-free system. As both the Marburg collection (available in our host-lab), as well as the iGEM distribution kit, are assembled by using the Golden Gate cloning method, we wanted to employ this method for the assembly of our constructs as well.
Expression of Tardigrade Genes in E. coli
Following the method of Boothby et al.,(2017) the heat solubility characteristics of the tardigrade proteins were used to purify the proteins.
Following purification we first quantified the protein concentration in the protein extracts and subsequently added the required amount to reach a total concentration of 0.5 mg/ml (figure 3; 4 a, b) . This concentration was chosen based on the work of the TU-DELFT team in 2017, where this concentration and onwards was found to exhibit lyoprotectant effects on ß-galactosidase enzymes in solution.
To assess the capability of our tardigrade proteins to protect cell-free systems against the effects of desiccation we lyophilised lysate samples, where we had either expressed tardigrade genes in situ or where we added the proteins externally. The samples were stored at room temperature for a time-frame of 2 weeks and rehydrated in the same volume that it was desiccated at.
As outlined in the Engineering Page, we observed that while Gene 1 and Gene 2 demonstrated protective capabilities when produced internally, the externally supplemented proteins exhibited diminished protection(Figure 5). The storage buffer contains 50 mM NaCl - (more details in our Protocols), so we hypothesized that there could be an inhibitory effect of the protein storage buffer on the lysate performance.
We found that an increased salt concentration does indeed inhibit the cell-free reaction. To counteract this we already started an additional protein purification protocol using the Panda-Pure protein purification kit supplied by our sponsor.
As further validation we repeated the last experiment with biological replicates and technical replicates to obtain a more robust dataset. Based on the previous desiccation experiment we only observed the intrinsic expression of gene 1 and 2 rather than gene 3 .
Surprisingly, Gene 2 performed much better than in the previous assessment indicating variability between batches and the handling during the desiccation process.
In parallel, the same rehydrated lysate was used to start a reaction in PCR tubes for visualization using the Chemidoc System after 3 hours of incubation at room temperature.
Despite variance between experiments, gene 1 (CAHS107838) conferred the strongest desiccation tolerance (Figure 4 and 5).
Building on these findings, we aimed to evaluate whether cell-free components could be successfully desiccated using a low-cost vacuum desiccation setup. Given its superior performance in previous lyophilization studies, we specifically examined the desiccation protection of Gene 1 after two weeks of room-temperature storage following vacuum desiccation.
Given that Lysate can be desiccated with low-cost vacuum desiccation we next sought to assess whether or not the energy buffer can be stabilized using different lyoprotectants as well. For this we took inspiration from Guzman Chavez’s work where different concentrations of sugars were investigated for their lyoprotectant properties [5]. In this work they found an optimal concentration of 11.2 mM for Maltodextrin and Lactose respectively which both exhibited desiccation protection effects as well as function as a potential additional energy source for the cell-free system . For Trehalose the same concentration we described previously was used, namely 0.54 M based on work from reference [6]. After low-cost vacuum desiccation the samples were left at room temperature for 1 week prior and resuspended in nuclease free water.
In alignment with past findings we found lactose and Maltodextrin to exhibit strong desiccation protection abilities and the activity even surpassed the fresh energy buffer (Figure 10 ). This enhanced activity may be attributed to its ability to stabilize cellular components while simultaneously providing metabolic support, surpassing the protective effects observed in the fresh energy buffer.
Dessication of Cell-Free Reactions in Paper-Based Systems
After a conversation with Kilian Vogele from Invitris, a start-up company and one of our main stakeholders, the idea was brought up to co-dessicate the energy buffer and lysate on paper and simply re-hydrate the paper using a mix of water and template. This format could be utilized for point of care applications such as biosensor systems . Instead of freeze drying the samples, they were desiccated using a conventional low-cost vacuum dessicator (Figure 11a ).
Optimizing the Energy Solution for Low-cost Access
One major hurdle standing in the way of accessible cell-free systems is the costly energy buffer constituting roughly 50 % of the total reaction costs [7]. Therefore one aim of our project is to identify an alternative energy buffer mix that significantly reduces the costs of cell-free systems contributing to their accessibility. We initially conducted a cost analysis based on the canonical energy buffer mix published in Sun et al. (2013) reseach paper which represents a standard state-of-the-art formulation [8]. For this, we looked at current prices for each component and calculated the price per millimole as well as the cost per milliliter reaction volume based on the quantity that has to be added to the energy mix (see Protocols and Fig. 13).
In this analysis, we identified the most cost-prohibitive components which we sought to substitute.
Replacement of the Nucleotide Source
As it was described by Jewett et al. 2008, the substitution of nucleotide triphosphates (NTPs) with Nucleotide monophosphates (NMPs) could be a simple means through which costs can be cut [9]. Indeed, our cost analysis revealed that the usage of NMPs is roughly 24.6 % cheaper. This would serve to reduce the total cost of the energy buffer by a factor of 1.3 % [9] (Figure 14).
To assess the effect of the substitution of nucleotides, we kept all other components of the canonical energy buffer [8]. The measurement was conducted in technical duplicates with Lysate generated from the bacterial autolysate strain and a sfGFP reporter constructed under the control of a strong, constitutive bacteriophage lambda promoter (P70) [BBa_K2411000].
Results from this experiment showed no severe effect of substitution of NTPs on the overall cell-free reaction activity (Figure 15). As the energy balances and fluxes will change with each substitution, the effects of NTP substitution were studied again for each alternative energy constituent.
Replacement of Amino Acids with Complex Sources
The second highest cost contributor to the Energy solution that we identified was the amino acid mix which also represents one of the most labor-intensive parts of the workflow as the individual amino acids need to be completely dissolved in water and pH adjusted.
In an interesting case study, Nagappa et al. (2022) identified tryptone and yeast extract as a potential cost-effective alternative that could be used [10]. Our aim was to verify their findings with our system and also to assess different concentration ranges as well as the effect of the supplier which was not considered in their original study. According to our calculations, substituting the amino acid solution with yeast extract could decrease the total energy buffer costs by 22.2 %.
Replacing Amino Acids with Tryptone
In alignment with the study by Nagappa et al. (2022) we first sought to test whether or not tryptone could be utilized as a substitute for the defined amino acid mix [10]. In the previous study, the authors identified an optimal tryptone concentration of 1.5 % (w/v). Therefore we chose this concentration as a starting point for our initial testing.
In our experiment, tryptone performed comparably to the canonical energy buffer containing amino acids (see Fig. 17). Consequently, this component was integrated into our workflow for subsequent optimization.
Replacing Amino Acids with Yeast Extract
Another complex amino acid source examined in this project was the substitution of amino acids with yeast extract. Similarly to tryptone, we chose the concentration previously identified as optimal by Nagappa et al.[10], namely 0.8 % (w/v).
Surprisingly, the replacement of amino acids with yeast extract resulted in three times as high of an activity than the canonical energy buffer (Figure 18). This is in disagreement with the findings of Nagappa et al. (2022) where the yeast extract variants performed less than the standard buffer [10].
Next, we aimed to assess if replacing the amino acid source had an effect on the energy dynamics in the cell extract. For this, we repeated the experiments outlined above with the replacement of nucleosides: NMPs instead of NTPs (Fig. 19).
The resulting fluorescence was found to be lower than the standard energy buffer, potentially indicating an energy limitation resulting from yeast extract amino acid supplementation. It may be hypothesized that the yeast extract and tryptone do not cover the amino acid demand fully, necessitating their synthesis using native enzymes. This reduces the energy phosphate pool by increasing the demand of NTPs. However, the differences were insignificant indicating that the replacement of NTPs and amino acids could be conducted simultaneously.
Assessing Different Yeast Extract Concentrations and Suppliers
In our discussions, we raised a concern that complex amino acid sources such as yeast extract might exhibit major batch-to-batch variability [11]. It was therefore paramount to verify whether or not the alternative energy solution still shows activity independent of the supplier. For this two different Yeast extract suppliers were chosen: Carl Roth (product no. 2363.2) and Sigma Aldrich (product no. Y1625) and subsequently tested for activity. Additionally, we wanted to assess the effect of different yeast extract concentrations on the activity of the cell-free system.
While the yeast extract from different suppliers showed slight differences it was found to be negligible. Furthermore, in alignment with the findings of Nagappa et al. (2022), the medium-range concentration of yeast extract showed the highest activity (Fig. 20) [10].
Replacement of 3-PGA with Maltodextrin
One of the most cost-prohibitive constituents of the canonical energy solution is 3-PGA (3-phosphoglyceric acid). Substituting this component could result in a reduction in price of 49.8 %.
In previous work, 3-PGA was substituted with maltodextrin along with HMP as a phosphate source [5], [12], [13]. In alignment with the previous literature, we sought to assess the effects of maltodextrin substitution on the activity of the system.
Maltodextrin is broken down via phosphorylation using HMP as a phosphate donor, producing glucose-1-phosphate, which enters glycolysis to generate ATP. Coenzymes like NAD and CoA enhance ATP regeneration and inorganic phosphate (iP) recycling, while lactate and acetate are produced as waste (Fig. 22) [13]. To avoid phosphate buildup, which hampers protein synthesis, Swartz's team explored phosphate-free energy sources like glucose and pyruvate, improving ATP regeneration through glycolysis (source, Swartz's team). Pyruvate can generate ATP without phosphate accumulation, and glucose is a cost-effective alternative to phosphate-based compounds.
The Maltodextrin-based energy solution was found to gradually generate energy in contrast to the canonical one. The kinetics of sfGFP production were slower and the reaction did not reach saturation within the time-frame we analyzed (Fig.23). After 10 h, the maltodextrin sample surpassed the fluorescence of the sample with standard buffer, potentially outperforming the canonical energy buffer in the long run. Similar observations were made in a repeat experiment (Fig. 24).
These results indicate that maltodextrin may be used as a potential replacement for 3-PGA, especially if speed of protein production is not a concern.
Replacement of Coenzyme A with Calcium Pantothenate
Another component of the energy buffer that we sought to replace was Coenzyme A (CoA). Through the replacement of Coenzyme A with its precursor in the native biosynthetic pathway, namely pantothenate, the costs of the energy buffer could be reduced by an additional 18 % (Fig. 26).
As there was no previous literature outlining the substitution of CoA in cell-free systems, we initially decided to supplement calcium-D(+)-pantothenate (CAS Nr. 137-08-6) in equimolar quantities to CoA (0.24 mM).
Baseline correction was performed by subtracting the group minimum value from each data point and removing background fluorescence from a negative control without template. Error bars represent the standard deviation for n=2 samples.
Interestingly, the energy buffer with calcium pantothenate performed better when NTPs were added but showed slightly decreased activity when using NMPs (Fig. 27). This may be related to the higher demand for NTPs during the synthesis of CoA. Despite this, our initial results indicate that Calcium pantothenate may be used as a potential replacement for Coenzyme A.
After our initial experiments outlining individual targets that may be substituted, we sought to investigate what combination of replacements is feasible through a design of experiment approach coupled with the development of a model that can best describe the cost activity landscape.
As outlined in our modelling page, we employed a design of experiment approach to identify an optimized variant that reduces the costs by a factor of 90 %. The results of the energy buffer optimization are detailed there.
Other Experiments to Improve Accessibility
Resuspension of Desiccated Lysate with Different Water Sources
Following discussions with our core team member Mara Valverde Rascón, a former member of the Tec-Chihuahua iGEM Team (2016), she recalled that her lab had issues with access to nuclease-free water due to resource limitations. Through this, she provided us with a great idea. To address availability constraints, we evaluated the activity of desiccated lysates containing Gene 1, rehydrated with various water sources. These included nuclease-free water, distilled water, tap water and even water from the Danube river in Straubing.
To our surprise, we found that even water from the Danube river showed reasonable activity upon rehydration, presenting the real possibility of our prototype being used in point of care applications such as the surveillance of water sources using biosensors (Fig. 28).
Using Small Tabletop Centrifuges as Ultracentrifuge Replacement
For the final step in lysate processing, we opted to use a standard tabletop centrifuge, operating at 20 xg for 90 minutes, instead of the more specialized ultracentrifuge typically employed in conventional protocols. This adjustment offers significant advantages in terms of accessibility, as it eliminates the need for expensive, high-maintenance equipment, making the process more feasible for laboratories that may not have access to ultracentrifuges. Furthermore, the use of a tabletop centrifuge requires less technical expertise, reduces operational costs, and broadens the potential for adoption across various research settings.
To evaluate the impact of this alternative method, we divided the biomass from the same batch into two equal portions. One half was processed using the traditional protocol involving an ultracentrifuge, ensuring consistency with established lysate production procedures. The remaining half was processed using the more accessible tabletop centrifuge method. By directly comparing the results of these two approaches, we aimed to assess whether the simpler, more widely available centrifugation technique could provide comparable results, thus offering a practical solution for labs with limited resources. This comparison allowed us to determine the feasibility of replacing the ultracentrifuge without compromising the quality of the lysate produced.
Baseline correction was performed by subtracting the group minimum value from each data point and removing background fluorescence from a negative control without template. Error bars represent the standard deviation for n=2 samples.
We found that despite the processing of lysate with a small table top centrifuge the overall lysate activity was the same, potentially indicating a potential application for prototyping.
Conclusion and Future Experiments
Within the framework of this project, we made accessibility of cell-free systems our main goal. Our team focused on developing innovative solutions to address the challenges that limit the widespread adoption of these powerful tools in synthetic biology. We recognized that the high costs associated with energy buffers, the need for specialized storage conditions, and reliance on expensive equipment were significant barriers for many labs and institutions.
To tackle these issues, we drew inspiration from nature, specifically the remarkable resilience of tardigrades. By incorporating tardigrade-derived intrinsically disordered proteins into our cell-free systems, we aimed to enhance their stability and reduce the need for costly equipment and storage methods. This approach not only improved the systems' performance but also made them more viable for use in underfunded labs and educational settings worldwide.
We also explored cost-effective alternatives to traditional energy buffer components, identifying and replacing the most expensive ingredients. Our efforts in optimizing the energy buffer composition led to the development of more affordable formulations without compromising functionality. Additionally, we investigated low-cost vacuum desiccation methods and paper-based formats, further enhancing the portability and accessibility of cell-free systems.
Throughout our project, we remained committed to creating solutions that would democratize access to cell-free technology. By addressing these challenges, we aimed to empower researchers and educators across various resource settings, ultimately advancing the field of synthetic biology and its applications.
We have already organized the shipment of our prototype to other iGEM teams, including Wageningen, Tec de Monterrey Guadalajara, and Mingdao Taiwan, among others. Additionally, following the advice of Dr. Aurore Dupin and Dr. Anibal Arce, we are focusing on further characterizing the lysate's functionality and addressing sources of variability. Specifically, we aim to quantify RNA protection using aptamers, which will also help us better assess the impact of Tardigrade proteins on protecting the transcriptional machinery. We will keep the community updated on these ongoing experiments as we approach the Grand Jamboree.
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